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Turbo Exhaust Manifold


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#1 TheStotts

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Posted 28 January 2013 - 07:10 PM

Searching for rattles and found this :(

Posted Image

Always make sure the car is warmed up and cooled down so it must have ben stressed early in it's life... probably!

Ordinarily I'd bite the bullett and purchase a VXR turbo and manifold but the cambelt is due next month so looking for a pikey fix! Can a new/second hand manifold be attached to the exisiting turbo?

Any advice appreciated thumbsup

ps Standard turbo with 53k miles

#2 anz3001

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Posted 28 January 2013 - 07:46 PM

Pikey fix you say? get it welded.....then save for the vxr blower

#3 Dave E

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Posted 28 January 2013 - 08:34 PM

A lean running engine is another likely cause for that and I believe you can swap the manifold although you cannot buy one on its own.

#4 SteveA

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Posted 29 January 2013 - 02:44 PM

Yes you can attach a new manifold but it cannot be done in situ, the full turbo and mani has to come out.

#5 TheStotts

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Posted 29 January 2013 - 07:00 PM

Thanks all for your advice :) As the car is tracked I think a weld might be too pikey even for me! Fearing broken studs this is definitely going to be a garage job. With that in mind I guess it might be worth investing in a VXR turbo if it all has to come out to swap over the manifold anyway. Time to speak to the accountant in the house :lol:

#6 TheStotts

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Posted 29 January 2013 - 07:11 PM

Is the the most obvious affect of running lean increased temps? Had the car over 3 years and not noticed any appreciable increase in running temps even on extended track day runs. Off to search for fueling issues (pump and/or injectors?) Cheers :)

#7 rob999

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Posted 29 January 2013 - 07:20 PM

Trading in the LET via Autovaux will be the answer, it's not that pricey TBH. (Unless they've increased their price).

#8 TheStotts

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Posted 29 January 2013 - 08:27 PM

Thanks Rob thumbsup

Quick search shows that Evans Halsaw are very competitive.

http://www.vx220.org...e-z20let-turbo/

Would they be happy getting back a cracked manifold though? Will ring them tomorrow and get a price from Autovaux for comparison.

http://www.ebay.co.u...=item2a187deff4

http://www.ebay.co.u...=item2a2275467c

Car will probably go to Guglielmi for the work. Anyone care to speculate how many hours are needed for a turbo swap before I ring them with my pants down?!

#9 siztenboots

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Posted 30 January 2013 - 09:30 AM

do it yourself, other than access its not that difficult the only risk is a manifold stud could shear off

#10 siztenboots

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Posted 30 January 2013 - 09:32 AM

if you can wait till the weekend, I will dig out a manifold I have and will inspect it

#11 SteveA

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Posted 30 January 2013 - 09:34 AM

When I traded mine in they said they didn't care if it worked or not as long as they had a physical unit to send back to VXL. I'd say 4 hours labour max.

Edited by SteveA, 30 January 2013 - 09:35 AM.


#12 anz3001

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Posted 30 January 2013 - 10:07 AM

The book repair time is 2.3 hours.

#13 siztenboots

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Posted 30 January 2013 - 10:14 AM

The book repair time is 2.3 hours.


yes but whats you hourly rate? 2.3 hours could get you a lot of turbo swaps business

#14 Gedi

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Posted 30 January 2013 - 10:20 AM

The book repair time is 2.3 hours.


It takes more than that just to take the rear clam off :)

#15 SteveA

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Posted 30 January 2013 - 11:11 AM

No rear clam off required. Fitting guide here http://www.courtenay...s/info_147.html

Edited by SteveA, 30 January 2013 - 11:12 AM.


#16 anz3001

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Posted 30 January 2013 - 12:26 PM


The book repair time is 2.3 hours.


yes but whats you hourly rate? 2.3 hours could get you a lot of turbo swaps business


I'm just stating the book time, ofcourse they are only a guide line but it really isn't that difficult a job. I wouldnt fit a 3rd party unit for a paying cutomer.

#17 TheStotts

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Posted 30 January 2013 - 08:30 PM

if you can wait till the weekend, I will dig out a manifold I have and will inspect it


Thanks Steve, more than happy to wait Imnotworthy

When I traded mine in they said they didn't care if it worked or not as long as they had a physical unit to send back to VXL.

I'd say 4 hours labour max.


:)

No rear clam off required.

Fitting guide here

http://www.courtenay...s/info_147.html


It's shearing a stud that worries me but they do make it look easy :unsure:

#18 astravxr

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Posted 30 January 2013 - 09:38 PM

Mine was cracked when i bought the car. Bought a vxr turbo second hand for £240 from a crashed astra vxr with 3K on the clock. Very easy to swap over , the only problem is rusty bolts!! Stud was snaped on mine, not sure how to go about it but car seems fine...

#19 Tootsiie

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Posted 31 January 2013 - 06:05 AM

I tend not to be a person who wants to have a wreck less encounter with the oncoming traffic.o

#20 Guest_Minno (Guest)

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Posted 31 January 2013 - 09:55 AM

Thanks all for your advice :)

As the car is tracked I think a weld might be too pikey even for me!

Fearing broken studs this is definitely going to be a garage job. With that in mind I guess it might be worth investing in a VXR turbo if it all has to come out to swap over the manifold anyway.

Time to speak to the accountant in the house :lol:


We had Frosty's welded when the manifold cracked but it didn't hold and ended up getting a VXR turbo anyway.




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