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Fuel Rail Fittings (At Last!)


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#1 JG

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Posted 05 April 2013 - 07:33 PM

Here they are then :D well here is one of them, the return was not quite finished, but It will be next week. Having now seen (and it really is exquisite) and tried the first one, I'm ready to offer a limited initial run to the forum at an introductory price to offset the not insignificant cheque I've just written out for their development.

Perhaps a little background first:
The fuel lines run from the right of the car (where the tank canister is) right the way to the left of the car to then go back to to the central fuel rail. This is hangover from vxl not bothering changing the basic fuel line architecture from the Astra and Vectra from which they pinched the engine.

This isn't really a problem on standard cars, other than its not very neat. It becomes more of a worry when supercharging since the aux belt is brought upwards and the fuel lines moved (or bend in most cases) fairly close to the belt.

A number of solutions exist, I made a guard which i still rather like, but in the end the best solution is to move the fuel pipes away from that area all together. Mike (Rally) designed a great system which plumbs into the original lines with a fail safe system. I've since gone right the way back to the tank in AN-6 Aeroquip fittings.

There is however a downside to it, the rail adapters which are only available from the States are both expensive and very poor in their design. Effectively on the high pressure line, you have two adapters before you get to the aeroquip fitting (as is demonstrated below), and on the return sealing is not very effective.

So here is the redesign. It may look simple but its taken a bit of effort getting there

JIC-6 at one end
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Fuel rail at the other including the use of the oem seal :wub:
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a gratuitous picture
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The American fitting (with low profile aeroquip 90 degree fitting)
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And the new Mango one :wub::
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I'm going to offer the first 10 at an introductory price to simply recoup my costs, this will include the return which i've not got pictures for but that much more closely resembles the US ones with a proper fiber washer.

£38 including postage for the pair. (£18 cheaper than the US one before you get stung for duties). they'll be more expensive in future so it you're thinking of doing the fuel lines sign up now.

#2 techieboy

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Posted 05 April 2013 - 07:35 PM

1. Techieboy

#3 CocoPops

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Posted 05 April 2013 - 07:55 PM

1. Techieboy 2. CocoPops Like that... A lot... A proper job.

#4 turbobob

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Posted 05 April 2013 - 08:02 PM

Discussion or group buy? :P Eta looks like a nice piece of machining

Edited by turbobob, 05 April 2013 - 08:03 PM.


#5 JG

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Posted 05 April 2013 - 08:06 PM

Tis a good point Mr Bob, moved it :)

#6 Hark

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Posted 05 April 2013 - 08:13 PM

1. Techieboy 2. CocoPops 3. Hark Well done for sorting this JG, something I've wanted for some time. Further down the line could we have a list of what and where to buy the other bits. As simple as possible for retards like me. Ill prob pay someone to do this as messing around with fuel lines seems a step beyond my ambitious, yet relatively skilless spannering.

#7 JG

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Posted 05 April 2013 - 08:18 PM

I'm going to do a simple to install kit Hark, at some point. :) If its not in your timescales, i can put something together for you bespoke to what you want.

#8 robin

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Posted 05 April 2013 - 08:36 PM

ill have one as well
1. Techieboy
2. CocoPops
3. Hark
4. robin

#9 Hark

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Posted 05 April 2013 - 08:39 PM

Whenever mate. It's always been in the back of my mind. Many years ago Joe and Lee's car were in a magazine feature (Redline possibly?). That feature put me on the path to buying a VX, but to know how he's ended up makes this an essential mod to me.

#10 haggi961

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Posted 05 April 2013 - 08:39 PM

If anyone wanted the rest of the bits then i started a thread here http://www.vx220.org...e-and-fittings/

Nice work anyway JG and i wish you had done this about a month ago as i would of had a set.

Edited by haggi961, 05 April 2013 - 08:40 PM.


#11 Hark

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Posted 05 April 2013 - 08:39 PM

Whenever mate. It's always been in the back of my mind. Many years ago Joe and Lee's car were in a magazine feature (Redline possibly?). That feature put me on the path to buying a VX, but to know how he's ended up makes this an essential mod to me.

#12 Rally

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Posted 05 April 2013 - 09:19 PM

Would be rude not to, huh. 1. Techieboy 2. CocoPops 3. Hark 4. robin 5. Rally

#13 Nelly Vx

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Posted 05 April 2013 - 09:37 PM

Put me down for a set too please James :-)

#14 nicollow

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Posted 05 April 2013 - 10:19 PM

Looks like a nice piece of kit. Is it not possible to do a similar thing to the return side?

#15 Bargi

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Posted 05 April 2013 - 10:50 PM

1. Techieboy 2. CocoPops 3. Hark 4. robin 5. Rally 6. Bargi

#16 FLD

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Posted 06 April 2013 - 07:54 AM

1. Techieboy 2. CocoPops 3. Hark 4. robin 5. Rally 6. Bargi 7. FLD

#17 CocoPops

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Posted 06 April 2013 - 08:01 AM

Looks like a nice piece of kit. Is it not possible to do a similar thing to the return side?


He is... The price includes return... Read the post as well as look at pics :lol:

#18 CocoPops

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Posted 06 April 2013 - 08:01 AM

1. Techieboy 2. CocoPops 3. Hark 4. robin 5. Rally 6. Bargi 7. FLD 8. Nelly

#19 JimmyJamJerusalem

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Posted 06 April 2013 - 08:17 AM

1. Techieboy
2. CocoPops
3. Hark
4. robin
5. Rally
6. Bargi
7. FLD
8. Nelly
9. Jimmy - PAID

#20 NickB787

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Posted 06 April 2013 - 09:44 AM

1. Techieboy
2. CocoPops
3. Hark
4. robin
5. Rally
6. Bargi
7. FLD
8. Nelly
9. Jimmy - PAID
10. Nickb777 will pay when I am back




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