I need to the take the head off of my engine over the winter and while its not major work its the first time I will have worked on this engine. Is there a workshop manual available? Ive looked for Haynes manuals but there are none available.
Z20Let Workshop Manual Or Similar
Started by
JamesC
, Oct 01 2013 08:52 AM
3 replies to this topic
#1
JamesC
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Posted 01 October 2013 - 08:52 AM
#2
two4oneuk
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Posted 02 October 2013 - 05:11 AM
i got a paper copy from local vauxhall mechanic. if you ask nicely your dealer may do the same. i only wanted torque settings but he printed 40ish pages of info
#3
ghand
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Posted 02 October 2013 - 10:50 AM
PM sent.
#4
Nev
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Posted 02 October 2013 - 11:14 AM
This may be of some use:
[color=#000000;][font="verdana, sans-serif;"]2.0L 16V TORQUE WRENCH SETTINGS[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]Specifications subject to change without prior notice - issue date 2.2.07[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]TORQUE WRENCH SETTINGS[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]MAIN CAP BOLTS- STD & H/D[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]GRAPHITE GREASE UNDER HEAD,OIL THREADS[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]STAGE 1---37 LB/FT 50NM
STAGE 2---40 DEG-50 DEG[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]BIG END BOLTS[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]STANDARD TYPE GM ROD BOLTS[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]STAGE 1---26 LB/FT(GRAPHITE GREASE UNDER HEAD,OIL THREADS)
STAGE 2---45 DEG-60 DEG[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]Heavy Duty Rods Bolts for Standard Rods (9mm x 1.25mm) 2.0L 8V/16V[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]RB1/RB1K---31 LB/FT with ARP assembly lubricant - See separate assembly sheet[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]Heavy Duty Rods Bolts for Steel Rods 2.0L 8V/16V[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]RB3/RB3K[/color][/font][color=#000000;][font="verdana, sans-serif;"] ([/color][/font][color=#000000;][font="verdana, sans-serif;"]FOR ROD143S)[/color][/font] [color=#000000;][font="verdana, sans-serif;"](3/8” UNF) ARP 2000 bolts - See separate assembly sheet - 45LB/FT with ARP assembly lubricant[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]RB4 (for ROD148S) [/color][/font][color=#000000;][font="verdana, sans-serif;"](5/16” UNF) ARP 625+ (custom age) High Spec Bolts – 30 LB/FT with ARP assembly lubricant.[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]NOTE: [/color][/font][color=#000000;][font="verdana, sans-serif;"]- When assembling the bolts, as of 2002, the manufacturers recommend only using ARP assembly lubricant as supplied, under the heads and on the threads and torque up to. These are lower torque settings than would have been used with normal oil. We cannot be held responsible for rod bolt stretch when an uncalibrated torque wrench has been used.[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]OIL PUMP BOLTS[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]4 LB/FT 6 NM(242 LOCTITE)[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]CRANK BOLT[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]GRAPHITE GREASE UNDER HEAD & WASHER, OIL THREAD[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]STAGE 1---184 LB/FT 250 NM
STAGE 2---40 DEG-50 DEG[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]CAM[/color][/font][color=#000000;][font="verdana, sans-serif;"] CAPS[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]15 LB/FT 20 NM[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]CAM[/color][/font][color=#000000;][font="verdana, sans-serif;"] PULLEY BOLT[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]STAGE 1---37 LB/FT 50 NM(242 LOCTITE)
STAGE 2---40 DEG-50 DEG[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]CAM[/color][/font][color=#000000;][font="verdana, sans-serif;"] VERNIER PULLEY BOLTS[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]14 LB/FT[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]CAM[/color][/font][color=#000000;][font="verdana, sans-serif;"] BELT AUTO TENSIONER BOLT - XE/LN ONLY[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]15 LB/FT[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]IDLER PULLEY BOLTS[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]STAGE 1---18 LB/FT 25 NM(242 LOCTITE)
STAGE 2---45 DEG-60 DEG[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]FRONT PULLEY TORX SCREWS[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]15 LB/FT 20 NM(242 LOCTITE)[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]SUMP BOLTS[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]242 LOCTITE[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]STEEL SUMP---4 LB/FT
ALLOY SUMP--11 LB/FT
DRY SUMP-----10 NM[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]FLYWHEEL BOLTS[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]242 LOCTITE[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]STAGE 1---48 LB/FT
STAGE 2---30 DEG-45 DEG[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]CYLINDER HEAD BOLTS for standard gaskets[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]GRAPHITE GREASE UNDER HEADS & WASHERS, OIL THREADS[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]SEE SEPARATE SHEET FOR TIGHTNING SEQUENCE
STAGE 1---18 LB/FT 25NM
STAGE 2---65 DEG
STAGE 3---65 DEG
STAGE 4---65 DEG[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]CYLINDER HEAD BOLTS for Cometic gaskets[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]GRAPHITE GREASE UNDER HEADS & WASHERS, OIL THREADS[/color][/font]
[color=#FF0000;][font="verdana, sans-serif;"]IF COOLING MODS HAVE BEEN DONE THEN COMETIC GASKET MUST BE DIMPLED[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]SEE BELOW FOR TIGHTNING SEQUENCE[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]STAGE 1---25 LB/FT 34NM
STAGE 2---42 LB/FT 56NM
STAGE 3---59 LB/FT 79NM
STAGE 4---75 LB/FT 100NM[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]ARP HEAD STUD KIT PRE 93 ONLY[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]63LB/FT Only (Using ARP lube)[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]80 LB/FT Only (Not using ARP lube, e.g. Graphite grease)[/color][/font]
[color=#000000;][font="verdana, sans-serif;"]
[/color][/font]
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