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Alfa Makes A 184 Hp Ecotec 2.2


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#1 clipping_point

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Posted 20 October 2005 - 12:44 PM

Found this on the German site. Apparently Alfa use the z22se engine on the Alfa 159 JTS in an upgraded DI form with 184 HP! :o

Main points:

  • Relative short (ca.150 mm) plastic runners (in such a way engine compartment does not fit in the VX)
  • Compression raised to 11.3:1 (VX10.0)
  • Exhaust mani: approximate 20 cm long single elbow unions, thereafter unification of the pipes 1/4 and 2/3. Directly behind it 2 main catalysts. Behind it approx. 50 cm double pipes to tubing joint.
  • Main exhaust pipe diameter 60 mm.
  • Direct injection

Attached Files


Edited by clipping_point, 20 October 2005 - 12:47 PM.


#2 paulf-cam

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Posted 20 October 2005 - 01:25 PM

:o That exhaust manifold is huge! ...Whats the difference between direct injection and the injection our 2.2 uses? :blink:

#3 clipping_point

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Posted 20 October 2005 - 01:33 PM

Dunno really if it is real DI like in the Mitsubishi GDI or the Audi FSI. Those have the fuel injected into the cylinder....

#4 2-20

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Posted 20 October 2005 - 01:45 PM

:o That exhaust manifold is huge!

...Whats the difference between direct injection and the injection our 2.2 uses? :blink:

Isn't it the inlet manifold that we see ??

#5 clipping_point

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Posted 20 October 2005 - 02:04 PM

Yes, it is. Plastic as on the VX, but shorter runners.

#6 rabidh

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Posted 20 October 2005 - 03:18 PM

What do you mean by 'shorter runners'?

I guess the exhaust system isn't going to fit either really... -=this=- reckons there is variable valve timing, which might explain all that power :D:D:D

I reckon with throttle bodies and that head we might get our 200bhp NA :groupjump:

So... where do you reckon we can get the heads from? Looks like they may actually bolt straight on - assuming the bore is right (which it looks like it is, from the article below!!).

Main technical features

To start with, the Twin Phaser system adopts new cam lobes which allow the phase angle to be varied by 50° on both axes; this makes it possible to improve performance on one hand because the best phase can be chosen at all engine speeds, and to reduce consumption and emissions with partial loads, by the so-called Miller cycle. This combustion system, which is based on the postponed opening and closing of the inlet and exhaust valves - extends the expansive phase (converting more heat into energy), guarantees internal EGR (by preventing the release of the last exhaust gases, full of unburned particles) and postpones the closure of the inlet valve (reducing pumping losses).

Another peculiar feature of the 2.2 and 1.9 JTS engines that equip the Alfa 159 is the camshaft drive system which uses a chain; unlike a conventional belt drive, this system has the advantage of not needing to be replaced during the lifespan of the engine.

And to guarantee the performance one expects of an Alfa Romeo, the timing diaphragm has also been reviewed, adopting larger profiles which made it possible to achieve a maximum power output of 6500 rpm (the system is fine tuned to operate at over 7,000 rpm, the maximum rev speed allowed by the electronic speed limiter).

That is not all. To achieve the best volumetric efficiency, the maximum lift reaches 10.3 mm, while to enhance vibrational and acoustic comfort, the engine is equipped with two counter-rotating balancer shafts which virtually eliminate the second degree alternate forces that are typical of straight-4 engines. The generous power delivery of the engine (80 bhp/l on the 2.2 JTS) made it necessary to adopt sodium-cooled exhaust valves.

The combustion chamber is shaped like a roof with four valves per cylinder: with a bore of 86 mm, the large inlet valves measure 35.3 mm and the exhaust valves 30.3 mm, guaranteeing excellent permeability to enhance engine performance. And, in spite of the stroke of 94.6 mm, in order to limit the overall height of the engine, the engineers have modified the piston height, achieving a compression value of just 28 mm, which is excellent in view of the high power delivery.  Where the exhaust, injection and ignition systems are concerned, the two 4-cylinder JTS engines both adopt the strategies and features illustrated for the new 3.2 V6 engine.



#7 alanoo

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Posted 20 October 2005 - 03:27 PM

Because of the direct injection, i don't think we can use the inlet manifold on Z22SE's (and by the way i'm also surprised to see a mass production DI engine rev limited at 7000 tpm, hope for them it'll be safe...)

#8 rabidh

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Posted 20 October 2005 - 03:36 PM

If it is properly DI then we probably don't need anything fancy as an inlet manifold - block up the injector holes and just use the throttle body. Its definitely worth a look as a potential engine mod - i'd imagine it'd be one of the most usable engine mods you could possibly do for extra power in an every-day situation.

#9 clipping_point

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Posted 20 October 2005 - 03:37 PM

It seems like variable timing and direct injection combined with some conventional tuning. The sodium cooled exhaust valves I suppose we could use anyway. :rolleyes:

#10 rabidh

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Posted 20 October 2005 - 04:26 PM

Imnotworthy Imnotworthy for finding this I'm not sure how tuned Alfa engines come normally, but there's got to be a bit of power left in them. I found an article on 4car that seems to say that the block is totally standard. Its probably also reasonable to assume that the inlet and exhaust come out the head in the same places, so if someone found a crashed Alfa (and given how many nutters I see driving them thats quite likely) then it may not be a major job to swap the head + related widgets around. I'll definitely be keeping an eye open on ebay ;)

#11 Trevski220

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Posted 21 October 2005 - 11:37 AM

The direct injection 2.2 in the new vectra 1s 160BHP

#12 rabidh

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Posted 21 October 2005 - 12:03 PM

Is it Variable valve phase?




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