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Circuit Board Repair - What Service Am I Looking For?


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#1 techieboy

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Posted 05 January 2015 - 11:53 AM

I've got a datalogger here that has a USB port for config/firmware upgrade purposes. I should be able to power the device up out of the car, via the 5v USB connection but it doesn't work. If I use the 12v connections (as if it were in the car) on the multiplug, I can power up the logger without any problem and can actually connect via the USB port happily. So, I'm assuming that means that one or both of the +/-5v connections between the USB port and the circuit board is duff as the data+/- connections would appear to be okay. I could send the logger back to the manufacturer for repair but they're in the US, so carriage cost to the US is stupid and I run the risk of getting fcuked over by customs when it arrives back in Blighty. They've suggested it probably just needs the heat of a soldering iron to "re-flow" the solder on one of the pins which all sounds straightforward, but if I try that it'll undoubtedly end in tears and solder flowing all over the place. So I figure it's probably something I can get looked at and sorted locally but I've no idea what kind of place I should be looking for to contact. Any ideas or better yet recommendations?

#2 siztenboots

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Posted 05 January 2015 - 11:58 AM

as said , could be solder pads have lifted where the pins go through the board giving a dry joint.

 

example

 

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#3 techieboy

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Posted 05 January 2015 - 12:01 PM

See, if I try that, I can see my soldering bridging some of those tracks. :wacko:

#4 SteveA

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Posted 05 January 2015 - 12:02 PM

Have you tried one of those two to one usb cables Matt? We have an external CD ROM at work that plugs in via USB. It has two type A connectors on one end and one type B on the other. With one of the A's plugged in it does not have enough power to run but with two it is fine.

 

It's this sort of thing

 

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#5 slindborg

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Posted 05 January 2015 - 12:04 PM

Turbobob or me :lol:

 

If its a simple reflow job of fairly large pinned surface mount bits and the manufacturer can point us in the right direction it should only take moments :)



#6 techieboy

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Posted 05 January 2015 - 12:07 PM

I haven't but I've tried various cables from a PC with 2.1amp ports and also a standalone multi-port mains USB charger that supports multiple concurrent 2.1amp devices. Should require <1amp to power it up normally. Will see if I can dig out one of those cables and give it a whirl though. :(

#7 techieboy

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Posted 05 January 2015 - 12:08 PM

Turbobob or me :lol:   If its a simple reflow job of fairly large pinned surface mount bits and the manufacturer can point us in the right direction it should only take moments :)

Remember, I've seen your cheaters. :P :lol:

#8 slindborg

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Posted 05 January 2015 - 12:09 PM

 

Turbobob or me :lol:   If its a simple reflow job of fairly large pinned surface mount bits and the manufacturer can point us in the right direction it should only take moments :)

Remember, I've seen your cheaters. :P :lol:

 

 

 

You cant see in the new ones :P



#9 siztenboots

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Posted 05 January 2015 - 12:12 PM

I blame the lead free solder



#10 slindborg

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Posted 05 January 2015 - 12:12 PM

I blame the lead free solder

 

 

and the girly flux



#11 techieboy

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Posted 05 January 2015 - 12:13 PM

You cant see in the new ones :P

:lol: Good call. Your're welcome to have a look if you want? The manufacturers said the hardest part of the entire job will be getting the board out of the "intentionally tight" case. ETA: Oh, and they're going to change their QA process to check for 5v connections on the USB port in future. :beat:

Edited by techieboy, 05 January 2015 - 12:15 PM.


#12 techieboy

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Posted 05 January 2015 - 12:18 PM

It's a quarter of one of these blue ones.

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#13 slindborg

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Posted 05 January 2015 - 12:19 PM

:lol: "we make this but wont test an important side of it"

 

 

piece of p*ss to solder that lot :) even you could do.... Jo could do it



#14 techieboy

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Posted 05 January 2015 - 12:23 PM

Jo could do it

:lol: Would probably be safer. Not sure the 1cm wide tip on my soldering iron is ideal.

#15 slindborg

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Posted 05 January 2015 - 12:23 PM

make some stained glass windows then.



#16 techieboy

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Posted 05 January 2015 - 12:25 PM

That's what I use it for, in my spare time. T'is a wonderful hobby. :o

#17 chris_uk

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Posted 05 January 2015 - 12:44 PM

If its micro fractures in the solder, stick it in the oven for 15 mins at about 150c and let it melt and re attach. I did this with an old graphics card and maptop motherboard. Both still working today and i did it about 5 years ago.

#18 slindborg

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Posted 05 January 2015 - 12:46 PM

150..... ummmm that wont flow.



#19 chris_uk

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Posted 05 January 2015 - 12:47 PM

Google the right temp..

#20 turbobob

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Posted 05 January 2015 - 12:59 PM

If its micro fractures in the solder, stick it in the oven for 15 mins at about 150c and let it melt and re attach. I did this with an old graphics card and maptop motherboard. Both still working today and i did it about 5 years ago.

Nice reflow profile right there :lol:

 

I'm happy to take a look Matt. I can even xray to see if there are any issues with solder joints under and BGA devices :)






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