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Coupster Project


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#21 FLD

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Posted 11 August 2012 - 03:30 PM

About time I updated this. I've added some vents in the side (admittedly small) to vent some heat. I'm hoping that the flow over them will draw more heat out than the OE vents which have a very turbulent ballooning current over them. I've added an alu flange (fnaaar, flange) for the polycarbonate window. The tricky bit is the hinge. I initially wanted to tap into the roll bar bolts with a tabbed bracket for the hinge. This would push back the hinge to clear the window. I'm mocking up with a muncher cover that has longer bolts, when I looked at the OE cover the bolts are MUCH shorter so wouldn't take the bracket. Looks like it will need a bracket bonding to the roll bar cover so it wont be a straight bolt on. Bah! I had a set of hinges cut but still not perfected. There's another set on the way. Starting to get costly prototyping hinges when the laser cutter is charging me 20 quid a time. Anyway, it now looks like this..

Posted Image

#22 Ormes

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Posted 12 August 2012 - 08:03 AM

I must say I am always impressed and inspired by hardcore tinkering like this, be it mechanical or otherwise. Top job :)

#23 FLD

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Posted 14 December 2012 - 12:18 PM

About time I updated this with recent talk of hinges.
I finally cut a decent set of hinge brackets so the only non-bolt mod is to bond the hinge bracket into the roll bar cover. I cut the hinges so that it bonds to the extra thick flange on the inner part.
Posted Image

The hinge part runs on a brass bush with a bolt through. The spacer washers are just to get the bracket into a flatter bit of the roll bar cover. I may make another set of brackets though with a larger bonding area. These were from 20mm angle and I might go for 40mm to be extra safe.

Posted Image

Hopefully these pics will help someone with a jimmy lid develop some hinges :poke:

#24 FLD

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Posted 14 December 2012 - 12:21 PM

Just need some warm dry weather to get it fitted and painted. The spray booth is a bit wet and blowey at the moment!

#25 FLD

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Posted 30 August 2013 - 07:50 PM

FINALLY got it back from the paint shop months after I took it in.

 

Posted Image

 



#26 CocoPops

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Posted 30 August 2013 - 07:53 PM

1. CocoPops

#27 Chris P Duck

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Posted 31 August 2013 - 02:19 PM

1. CocoPops 2. Chris P Duck :D :D :D

Edited by Chris P Duck, 31 August 2013 - 02:20 PM.


#28 Asheey

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Posted 31 August 2013 - 03:18 PM

1. CocoPops 2. Chris P Duck 3.Ash :D :D :D



#29 Jilbo

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Posted 10 January 2014 - 08:46 PM

Did this ever get finished and fitted??? Would love one for mine!!

#30 CocoPops

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Posted 10 January 2014 - 08:49 PM

Join the line! :lol:

#31 Bumblebee

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Posted 10 January 2014 - 09:02 PM

Don't no how I managed to miss this!

#32 FLD

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Posted 13 January 2014 - 03:24 PM

Strangely its still in exactly the same place as the pic above!  Yes, I am a lazy arse!



#33 Mopeytitan

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Posted 28 February 2014 - 02:53 PM

I came looking for this thread after seeing the work Darcini has done with his and saw the one he has. Looks amazing, add me to the list for one of these!



#34 Gedi

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Posted 28 February 2014 - 03:08 PM

haha, It's taken him almost 2 years and he's still not finished his own, the likelihood of a list being done has gotta be somewhere around zero :)



#35 VXT Tim

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Posted 28 February 2014 - 03:15 PM

1. CocoPops 2. Chris P Duck 3.Ash

4. Tim :)



#36 FLD

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Posted 28 February 2014 - 04:02 PM

:rolleyes:

 



#37 CocoPops

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Posted 28 February 2014 - 04:21 PM

Come on!!! Besides, where's my CF hardtop with internal flocking? :D

#38 VXT Tim

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Posted 28 February 2014 - 05:56 PM

:rolleyes:  

Stop rolling your eyes and take our money ffs x

#39 CocoPops

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Posted 28 February 2014 - 06:03 PM

:rolleyes:

Stop rolling your eyes and take our money ffs x

Not sure what seals it, the ffs or the Kiss at the end :lol:

#40 Mopeytitan

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Posted 28 February 2014 - 06:24 PM

:lol: were all thinking the same






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