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Speedster 2.2 Restoration

speedster restoration lsd quaife gaz petrol blue opel

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#1 Heypacha

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Posted 04 September 2013 - 01:01 PM

Couple of the days ago(7 months ago, I'm just lazy and I copied my old post from introduce yourself section to projects section) I become a proud new owner of a Opel speedster 2.2.

I've wanted one of these lightweight Hethel machines since the first time they appeared on the pages of performance car magazine. It really didn't matter to me if it was Lotus/Opel/Vauxhall.
In my country there is one lotus s1, one s2, a red speedster 2.2 NA and two speedster turbos. The s1 was crashed a couple of times and is probably in some garage waiting for a new body, the s2 isn't for sale and has suffered a side impact from an SUV, the NA speedster has a small front crash, one speedster turbo was being rebodied in to a custom classic shape and the other turbo is painted ivory pearl, has 19" chrome turbine wheels and has not yet been trough customs.
Importing a car would be to costly since I would need to pay another 30 to 40% on top of the buying price considering we're not in the EU. The only reasonable option was to wait for the NA speedster that was in a better shape that the rest to be put for sale. After two and a half years that finally happened. I didn't think twice about buying it, the next day after I saw it in the classifieds I had arranged to see it and bought it on the spot after a compete checkup.
The speedster has led a difficult life, I'm still not sure where it was first bought but it ended up Maribor Slovenia before being bought by its last owner in 2009. It wasn't really abused as a track car, bit it has suffered a lot of small indignities. This is how it looked at that time.

It had an Rs badge instead of the Opel lightning logo, the calipers were painted blue and had small chrome light bulbs on the tires and a cracked front clamshell.

In the past 3 years it has been painted matte black, badly, and then wrapped in carbon fiber. It was in a light front end collision with a parked car. It windshield was and still is cracked, the suspension has been swapped for hard core stiff gaz coilovers and the last time the geometry has been check was probably in 2006. The left rear wishbone has been cracked and welded and the right one in barely connected to the chassis. There a lot of of others problems, but I won't bore you with them.

 

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I postponed driving the Speedster for an hour after we finished with the paperwork, but I couldn't wait any longer. The moment it started moving i knew it was something else, it felt so alive I could read everything on the road just by holding the wheel. There was no slack, as your muscles moved the wheel so did the car move instantaneously. The ride was painfully hard, but you could fell the rigidity of the chassis immediately. And I didn't just climb out of any car before getting in to the speedster, half an hour before that I was driving my daily driver m3 e30. The differences were stark, even thou the m3 is one of the best balanced cars with perfect steering and low weight it just was not as good as the speedster. The only thing that the m3 does better is hooning. It's much easier and more fun to slide the m3 than the speedster, but it think I can address that shortcoming of the Opel.

In the next couple of days I'll start with the restoration of the speedster. First I'll try to setup the gaz coilovers, if that doesn't work im going back to the original Bilsteins. The carbon wrap is going to the thrash can first, after that the body panels will be taken of the car and prepped for painting. I'm still not decided on the paint, but it probably going to be petrol blue, although frozen gray is still a possibility. While the body is being painted the chassis will be checked and the drivetrain dismantled and reconditioned if needed. The wiring will probably need attention and the carbon wrap has to be removed from the dashboard.
I plan to order an LSD, windshield and an hardtop first and enjoy it as soon as I can finish with the restoration.
I'll keep you posted on all the work that will go in the Speedster.
I'm not sure if I'll upgrade the engine soon, if I can steer it with the throttle with the horsepower it's got I'll leave it standard.



#2 Heypacha

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Posted 04 September 2013 - 01:02 PM

I'm I little embarrassed with the way the car looks so I don't have photos of the car after I bought it. The darkened side windows also help with driving it without being seen. I'll get rid of them latter.

The car has previously belonged to a vx220 member Kule. A great guy that was very cool and honest about the car, I wish him great time with his next car a Lancer Evo VIII. 

 

Here are some “before” pictures of the speedster at a friend’s garage:

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Tinfoil on the gear linkage, nicely welded exhaust, disconnected brake fluid warning light, etc.
 

This is the link to the original post

http://www.vx220.org...peedster-22-na/

 

I'm continuing with the restoration of the car and the thread should really be in the projects section, not in the introduce yourself section. 



#3 Heypacha

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Posted 04 September 2013 - 01:13 PM

You would be wrong if you thought the bodywork bared the worst of the hack jobs on this car. We were horrified when we started dismantling the car and saw the state of the rear subframe and suspension. 
The front subframe was not as bad as the rear, but still there were major issues with it. Judging by the state of the rubber, the car had all the bushings replaced 3 years ago. Whoever did it was a complete muppet. Most of the wishbone bushings were not inserted completely, so on one side there was too much rubber and on the other there was metal on metal contact. 
The rear was a complete mess, there was the same problem with the bushings , but here the wishbones had actuality deformed the subframe on both sides. Then someone tried to repair the damage with an medieval welding apparatus and had accomplished nothing. I don't know anything about welding and I don't know how this type of welding is called in english, so if anyone can deduct and explain from the pictures what did the welder do, i'll appreciate it.
Then there was the radiator cooling fan, the weight of the steel that was used to hold it in place was more than the weight of the front subframe.
Whoever worked on the car didn't have a proper hose that connects with the front of the radiator, so the patched it up with 2 other hoses and left out the bleed valve.
The airbox was broken and beyond repair, the holder for the brake cylinder was put incorrectly. Some of the structural tubing around the engine was bent, god knows how.
Someone had also played with the computer and managed to completely screw the wiring, there were wires coming directly from the top of the ecu.
The engine has been opened in the past,still don't know why.
There were also a hundred more small problems all over the car, but I won't bore you with them.
In the end we completely stripped out the car, and started from scratch.
 
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#4 Heypacha

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Posted 04 September 2013 - 01:15 PM

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#5 vocky

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Posted 04 September 2013 - 01:58 PM

that subframe is scrap, please get another one :mellow:



#6 siztenboots

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Posted 04 September 2013 - 02:06 PM

that subframe is scrap, please get another one :mellow:

still got the really shiny one from shamone?

#7 vocky

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Posted 04 September 2013 - 02:08 PM

 

that subframe is scrap, please get another one :mellow:

still got the really shiny one from shamone?

 

I gave it away for free :mellow:



#8 siztenboots

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Posted 04 September 2013 - 02:35 PM

wonder if anyone in the greek speedster club has something more local

#9 Rickwoo118

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Posted 04 September 2013 - 04:07 PM

Blimming ek....you have got some work to do on that. Good luck. Hope all works out ok.

#10 Arno

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Posted 04 September 2013 - 06:40 PM

Looks like someone grafted some sort of 'homemade' radiator surround onto it too.. :borg:

 

Is the crashbox itself also 'repaired'? If so then you may want to find a good (used) one as they are not supposed to be repaired if damaged because it will no longer deform in a crash correctly and absorb the impact energy. :ninja:

 

It's a pretty awful job to replace it (cutting the black glue/bonding is always difficult and cleaning up the old bits is very slow going), but it's not that hard.

 

Bye Arno.



#11 JohnTurbo

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Posted 04 September 2013 - 06:50 PM

Wow!

YOur writeup about the welding was an understatement.

 

The very best of fortune to you fella.



#12 Heypacha

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Posted 05 September 2013 - 12:25 PM

Looks like someone grafted some sort of 'homemade' radiator surround onto it too.. :borg:

 

Is the crashbox itself also 'repaired'? If so then you may want to find a good (used) one as they are not supposed to be repaired if damaged because it will no longer deform in a crash correctly and absorb the impact energy. :ninja:

 

It's a pretty awful job to replace it (cutting the black glue/bonding is always difficult and cleaning up the old bits is very slow going), but it's not that hard.

 

Bye Arno.

 

I think that the crashbox was repaired, but it was a small crack. In any case I'll check again the extent of the repair.

Thanks Arno.



#13 Heypacha

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Posted 06 September 2013 - 01:58 PM

It took a couple of days to remove the wrapping and the matte black paint from the car. I'm still puzzled with the way the car was painted, it was almost impossible to remove the paint, it was still sticky and thick. Probably the paint was not mixed correctly and applied directly on the old paint without sanding. Every bit of paint except was removed except for the top of the doors, that was left to the bodyshop that was going to paint the car.
The previous owner had put the turbo ducts by cutting them and glueing them to the bodywork. I brilliant idea I might add. So they were pretty much ruined.
A specialist was brought in to repair the fibreglass, it took him 10 days to finish the job. As soon as the repairs were finished the car was sent to the bodyshop. It stayed there for a month an a half, being slowly worked on. 
 
In the end I decided on the petrol blue color. It was the most restrained of any of the Lotus/Vauxhall/Opel paints and there was no chance I'd see another speedster in petrol blue.
 
 
 
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#14 Nev

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Posted 06 September 2013 - 02:05 PM

Flipping heck, I can't see how fixing this one can be financially justified. Good luck though.



#15 Heypacha

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Posted 06 September 2013 - 02:08 PM

 
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They run out of masking paper. I bought all the material needed for the bodywork and the paint job, from sandpaper to the clearcoat except for the masking paper. The work was very good so I didn't bother them with it. All the materials used were Glasurit. 

 

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#16 Heypacha

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Posted 06 September 2013 - 02:09 PM

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Edited by Heypacha, 06 September 2013 - 02:11 PM.


#17 Heypacha

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Posted 06 September 2013 - 02:12 PM

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#18 Mike (Cliffie)

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Posted 06 September 2013 - 02:42 PM

Fair play to you and good luck.

 

You do need a replacement rear subframe.



#19 Ormes

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Posted 06 September 2013 - 05:42 PM

As above... fair play to you and good luck.

 

That subframe is horrifying.

 

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#20 Heypacha

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Posted 12 September 2013 - 03:08 PM

Petrol Blue 
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Also tagged with one or more of these keywords: speedster, restoration, lsd, quaife, gaz, petrol blue, opel

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