Why exactly do people say that polyurethane will grind the inside of the wishbone eyes, where as OEM rubber ones will not? Surely they are almost exactly the same shape, just differing materials. i.e. if the dirt can penetrate poly bushes, why wont it penetrate the OEM ones?
No.. Very different method of operation.
The OEM bushes are 'metalastic' type that do not rotate/pivot as such, but are based on the fact that the rubber will flex/torque as the wishbone moves up and down and provide the actuation.
Basically in the OEM bushes the steel inner pivot is bonded to the rubber and stationary and also provide a fore-aft localisation of the wishbone and the central tube 'sticks out' of the bush. There is no contact between the bush and the car apart from the central steel tube.

Where things get iffy with the polyurethane bushes is that now the inner steel pivot tube is just a slide-fit inside the bush and exactly as long as the bush and the wishbones/bush will rotate around this (stationary) tube. However, to locate the wishbones for-aft in the holes the poly bushes need to also fit tightly between the chassis/mount walls.
As you can imagine, this now gives a nice contact-surface where the polyurethane slides/rotates over the walls of the mounts and in the chassis mounts.
This is fine as long as the urethane is clean, but once road grime gets into the mix.. You get the idea..
Edit: second problem is that the bushes can start to move so stiff inside the chassis mounts that the firction is enough to make the bushings start to slide/move inside the wishbone eyes themselves and no longer pivoting on the central tube. Combined with dirt this rapidlly 'sands down' the insides of the wishbone 'eyes' themselves and tends to give very bad squeeking and heavy/difficult movement in the suspension.
You'd really need poly bushes in this case that have recesses and inner tubes with locating surfaces like the ertacetal ones:

But I haven't seen any poly ones that have this..
The rose-joint setups fix this by using the ali center mounts that clamp onto the rose joints in the middle and remain stationary while ony the outside of the wishbone eye moves, but is kept away from the chassis and wishbone mounts so there is no contact between moving parts and the mounts apart than through the bearing.
Bye, Arno.
Edited by Arno, 06 May 2016 - 11:34 AM.