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2.4 Inlet Manifold


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#21 vocky

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Posted 02 July 2007 - 07:37 AM

if you are going to use a 2.2 or 2.4 tb it's quite straight forward. the alternator backing plate is held on with two nuts and a single screw, so should take five minutes to mod. other than that it's just a case of adjusting pipes etc to fit the new manifold. if you intend fitting the 2.0sc tb............buy a 2.4 tb instead :lol:

#22 VXJON

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Posted 02 July 2007 - 04:44 PM

Right Lazy and Craig are you guys still on for this? (mostly you Craig because guess who will end up doing all the work :P )


Vocky why does the EGR need to be blanked? And are you still selling the sim kits? Dont need to move the ecu as we are planning to keep the 58mm tb





List of parts needed


Some vacumm hose piping - ????

Alternator suppessor thingy - ????


Egr Blank part number 24575592 - £9.42

Egr Sim - Donation to z22se.co.uk - £30


Fuel system, Fuel induction, Intake, Intake manifold, Intake manifold, ion, 2.4l $414.33 - £205



Fuel system, Fuel induction, Intake, Manifold gasket, Manifold gasket, ion, 2.2l, 2.4l $8.37 - £4.15



Postage - £70(for one unit)

Customs - ??


And all the bits ive forgot about - ??? :wacko:


So total for 3 units £318


Or buy this kit which comes with gaskets Intake kit for £689 :o

Edited by VXJON, 02 July 2007 - 04:48 PM.


#23 vocky

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Posted 02 July 2007 - 05:59 PM

the usa engines don't have an egr system, so there's no where for the egr pipe to go thumbsup

you could leave the egr valve in place, just fit the blanking plate and mount the valve sitting over the side of the egr plate or purchase a z22se egr cheater or make your own egr cheater :unsure:

I'm off to the scrappy tomorrow and will find which vehicles the alternator suppressor and vacuum one way valve can be used from :)

#24 Astranomical102

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Posted 02 July 2007 - 09:54 PM

[quote name='VXJON' date='Jul 2 2007, 17:44 ' post='608498']
Right Lazy and Craig are you guys still on for this? (mostly you Craig because guess who will end up doing all the work :P )

I'm still up for this :dry: I am in the process of preparing a quote for fitting :lol:

#25 VXJON

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Posted 02 July 2007 - 10:20 PM

[quote name='Astranomical102' date='Jul 2 2007, 14:54 ' post='608677']
[quote name='VXJON' date='Jul 2 2007, 17:44 ' post='608498']
Right Lazy and Craig are you guys still on for this? (mostly you Craig because guess who will end up doing all the work :P )

I'm still up for this :dry: I am in the process of preparing a quote for fitting :lol:
[/quote]


Hambo from SE has promised to help as well thumbsup and if it all goes tits up we can call on Super Tommy :P

#26 Dario

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Posted 03 July 2007 - 10:20 AM

Count me in also John. :P

#27 slindborg

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Posted 03 July 2007 - 11:14 AM

i assume thats £320 per setup.... what about the bigger TB?

#28 VXJON

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Posted 03 July 2007 - 02:34 PM

i assume thats £320 per setup....
what about the bigger TB?



Nope between 3 :D Iam not running fancy cams so dont need the bigger tb.
Right 4 inlets/gasket sets coming up will order today thumbsup

#29 vocky

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Posted 03 July 2007 - 06:38 PM

the manifold costs £185 delivered + a gasket set ? :) had my vx running today, but still waiting for various bits :rolleyes: I found the servo vacuum one way valve on an astra 1996, same on a corsa 1995 too :) it also has a small take off built into the valve and I just blanked that off thumbsup I forgot to look for the suppressor, but I'm sure that can be bought from any car spares shop.

#30 vocky

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Posted 26 July 2007 - 07:07 PM

update (sorry I forgot to post earlier :P )

my vx has been running well with the 2.4 inlet, it needs a remap due to all my other mods, but that should be sorted very soon :)


they did a rolling road 'before and after' in the states and the 2.4 inlet manifold on it's own added 13 bhp :o

maximum gain was 21 bhp at 6200 rpm :o

the graphs can be found HERE

Edited by vocky, 26 July 2007 - 07:08 PM.


#31 luna_s

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Posted 26 July 2007 - 08:17 PM

thats pretty impressive, did we ever find a link for the gasket kit, might get my friend to order me one...

#32 vocky

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Posted 26 July 2007 - 08:29 PM

'auto parts people' now list the gasket too :)

here

bit expensive being $3 :lol:

Edited by vocky, 26 July 2007 - 08:30 PM.


#33 NickB787

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Posted 26 July 2007 - 09:53 PM

Great mod Vocky chinky chinky I'm certain more guys will go for that as a mod Can't remember why you didn't use the 68 tb?

#34 andyroo

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Posted 27 July 2007 - 07:29 AM

Vocky, would you be able to put a kit together with instructions that I could purchase from you? I would be happy for you to add a small percentage for doing the hard work :) I would have the kit to bolt onto a standard engine... name your price! (Within reason :P ) Am I right in thinking I would need the 2.4 inlet manifold, new gasket, egr valve blank plate, and also to modify the altenator slightly? Is it a relatively easy DIY job? Otherwise I'd make a right pig's ear of it and my wife would be all like: :beat: Thanks! :grouphug:

#35 rik

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Posted 27 July 2007 - 07:39 AM

where sells a weld-in sport cat as in one of the z22se.org posts?

#36 oakmere

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Posted 27 July 2007 - 08:11 AM

If these increases are correct I would be up for a group buy and I am sure I would not be the only one as it would be one of the best value bhp per £ mod you can do.

Would also be worth flowing the 58mm throttle body as part of the mod. Those planning cams the 2.4 body is only around £60.00 I think? so worth getting at the same time!

Cheers Oakmere




Right Lazy and Craig are you guys still on for this? (mostly you Craig because guess who will end up doing all the work :P )


Vocky why does the EGR need to be blanked? And are you still selling the sim kits? Dont need to move the ecu as we are planning to keep the 58mm tb





List of parts needed


Some vacumm hose piping - ????

Alternator suppessor thingy - ????


Egr Blank part number 24575592 - £9.42

Egr Sim - Donation to z22se.co.uk - £30


Fuel system, Fuel induction, Intake, Intake manifold, Intake manifold, ion, 2.4l $414.33 - £205



Fuel system, Fuel induction, Intake, Manifold gasket, Manifold gasket, ion, 2.2l, 2.4l $8.37 - £4.15



Postage - £70(for one unit)

Customs - ??


And all the bits ive forgot about - ??? :wacko:


So total for 3 units £318


Or buy this kit which comes with gaskets Intake kit for £689 :o



#37 andyroo

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Posted 27 July 2007 - 08:19 AM

What difference would the 2.4 TB make to a standard cam'd car?

#38 oakmere

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Posted 27 July 2007 - 09:24 AM

I think speedster is running the larger 2.4 tb with standard cams but I may by wrong.

Oakmere

What difference would the 2.4 TB make to a standard cam'd car?



#39 Winstar

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Posted 27 July 2007 - 09:38 AM

I think speedster is running the larger 2.4 tb with standard cams but I may by wrong.

Oakmere


What difference would the 2.4 TB make to a standard cam'd car?


IIRC Speedster runs the Dbias intake with a 68mm TB and Std cams

#40 Astranomical102

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Posted 27 July 2007 - 02:18 PM

13 HP! Now thats value for money :groupjump:




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